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White Paper: Smarter, Safer Pipe Handling

A comparison between PIPEBOSS and traditional methods—highlighting ROI, safety, and efficiency.

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The Pipelaying Industry: Hazards of Using Slings and Chains to Move Pipes and Recent Injury Trends

Project 1

Uncovering 5 Years of Injury Trends in the Pipelaying Industry

The pipelaying industry is a critical sector in infrastructure development, responsible for installing pipelines for water, oil, gas, and other utilities. One of the most common methods of moving heavy pipes involves using slings and chains, which, while effective, pose significant safety risks. Over the past five years, numerous injuries and accidents have been reported due to equipment failure, improper handling, and inadequate safety measures. This article explores the hazards associated with slings and chains in pipelaying, examines injury trends from 2019 to 2024, and highlights innovative solutions like PipeBoss that enhance workplace safety.

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Background

Built for Tier 1 Safety, Backed by Standards

PIPEBOSS isn’t just a tool — it’s a strategic response to the rising demands of compliance, accountability, and workplace safety. Designed for high-risk environments and trusted by Tier 1 operators, PIPEBOSS sets a new benchmark in compliant pipe handling.

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Reduces Legal & Insurance Risk

Lowers injury liability
Improves Tier 1 contract prequalification
Strengthens audit results

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Certified
Safety

ISO 45001 Compliant
WHS Ready
Covers key safety mandates

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Engineered to
Eliminate Risk

No manual pipe handling
Avoids trench entry
Remote-controlled operation

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Delivers Commercial Confidence

fewer delays
Happier teams
Safety built-in, not added on

Machine Specifications

Dimension
Height
1560mm
Width
775mm
Length
1015mm(min)
1400(max)
Weight
420kgs
Transport Skid
Length
1650mm
Width
800mm
Height
1900mm
Weight
160kgs (empty)
Monitor size
Power supply required
12V
Monitor size
10 inch
Dimensions packed on skid
Height
1900mm
Width
800mm
Length
1650mm
Weight
570kgs
Alignment tool
Min Pipe Dia 450 Dia/270mm
Max Pipe Dia 880 Dia/525mm
Collapsed length 1868mm
Extended length 2500mm
Battery 12 Volt
Weight 17kgs
Total shipping weight
570kgs
Operating specs
Min Pipe size NB 225mm (280mm OD)
Maximum pipe size NB 750 (925mm)
Hitch pin diameter 80mm Dia (standard fit custom available on request)
Hitch pin PCD 460mm (standard fit custom available on request)
Hydraulic operating pressure—restricted internally
Battery 12Volt
Maximum lifting capacity 3000Kgs
Total Shipping weight
570 kgs

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PIPEBOSS: Laying pipes with safety
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PIPEBOSS: Laying pipes with safety

Revolutionising pipe handling, the innovative PIPEBOSS attachment facilitates mechanical pipe movement and precise placement, enabling workers to maintain a safe distance and significantly reduce injury risks.